Tag Archives: cnc machining services

China Custom OEM CNC Machining Services Axle Parts Metal Precision Components Fabrication with high quality

Product Description

  

Company Profile:

Shuopu is a world-class leading manufacturer of high-quality standard OEM metal fabrication for various applications such as Shipbuilding, Marine Construction, Offshore Drilling, Offshore Industries, Mining Equipment, etc. ShuoPu Machinery Technology Co., Ltd was founded in 2007 with more than 16 years of experience in OEM custom sheet metal fabrication, CNC Machining, Welding, Precision parts & Assembling, Blasting & painting.  Shuopu is equipped with a plasma cutting machine, CNC cutting machine, flame cutting machine and sawing machine, etc for different cutting needs.  

Shuopu possesses a complete supply chain that can satisfy various fields of application. You can source diverse kinds of structural  steel, specific mechanical parts and specific international grade raw materials for specified applications such as Marine Engineering, Offshore Industries, Mining Projects, Underground Drilling and even aviation materials.

Product Description:
 

OEM CNC Machining Services Axle Parts Metal Precision Components Fabrication
Tolerance ±0.005  –  ±0.01mm
Surface 
Roughness
Customize Available
Materials Available Aluminum, Copper, Brass, Steel, Stainless Steel, Titanium, Iron, Plastic,etc.
Surface Treatment Blacking,polishing,anodize,chrome plating,zinc plating,nickel plating,tinting etc.
According to customers’ specific request. Match Your Products.
Processing CNC Turning, boring, Milling parts,  Drilling,  Auto Lathe,  Tapping,  Bushing,  Surface Treatment, etc.
Drawing Formats PRO/E, Auto CAD, Solid Works , UG, CAD / CAM / CAE, PDF
Applications Medical equipment, electronic equipment, communication equipment, semiconductor equipment, mechanical equipment, 
automation equipment, solar energy,  petroleum, automobile, aviation, motorcycle, bicycle, etc

ShowCase

Our Services

We provide custom make metal cnc machining services. There are many ways of machining, and we will analyze the customer’s drawing requirements and choose different processing methods to achieve the customer’s ultimate goal.

Equipments

Quality Control

We have a strict traceability process, and each processing step must be tested and qualified before proceeding to the next step. And each step has the detection time and signature of the relevant personnel. This not only ensures the qualification rate of quality, but also quickly identifies the source of quality problems and takes responsibility for customers when they occur.

 

Trial Assembly

We can provide assembly test service base on client’s request. Trial Assembly can ensure the accuracy of welding and machining parts and reduce the error cost of customers.

Producing Base 

ShuoPu producing base covers an area of 45,000 sqm, which allow our large order capacity, fast delivery, assembly capacity, etc.. We provided diverse industry projects of customized metal products to over 60 countries, such as Germany, Austria, America,Canada, Switzerland, Denmark, The United Arab Emirates and Ecuador etc. And Shuopu meet the highest industry standard according to user’s area. Our abundant experienced and certified engineer team absolutely could create the precise drawing according to your details and requirements. If you have all required information and design drawing for a quote, get started, our experts are ready to assist you within 5 hours concerning your request.

Packaging & Shipping
 

We have different ways of packing, we make production plan and plan its packing way according to its destination, mode

of transportation, specifications, etc. After the production is over, we still need to combine the packaging specifications and transportation methods to formulate plans including how to place, how to load the cabinets, the equipment required for the cabinets, and the time for loading the cabinets, etc..

FAQ:

Q1: Are you a trading company or manufacturer?
A: We are a manufacturer engaging in the field of metal products for more than 20 years.

Q2:How much is the freight?
We will decide according to your mode of shipping and quantity, it needs you to provide us with a specific mode of transportation(by sea or air), which port or airport to arrive at.

Q3: Do you accept retail orders? What is the MOQ required?
A: Yes, we accept retail orders. MOQ is negotiable, free to contact us for discussion.

Q4: Do you provide ODM/OEM service?
A: Yes. OEM & ODM are available, you can show us the design plan, and it is better to ship us your original sample.
From the concept to finished goods, we do all (design, prototype reviewing, tooling and production) in the factory.

Q5:What are the finished quality testing methods?
A: MT, PT, UT, RT, and VT are our main methods for quality inspection.

Q6:If there is no request from the customer, what is the spot check rate of the factory on the weld quality?
A: Normally 20% unless NDT is required.

Get a Quote for Fee

Contact us right now for a quote and learn more about how we can save your cost. You can always expect our prompt attention. And we look forward to establishing a long-run business relationship with you. We not only want to be your metal parts supplier but also your partner in China. Welcome send drawings and samples to us for offer.

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Application: Machinery Accessory
Standard: GB, EN, China GB Code, JIS Code, ASME
Surface Treatment: Polishing
Production Type: Single Production
Machining Method: CNC Machining
Material: Steel, Iron
Customization:
Available

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Customized Request

axle

What are the key differences between live axles and dead axles in vehicle design?

In vehicle design, live axles and dead axles are two different types of axle configurations with distinct characteristics and functions. Here’s a detailed explanation of the key differences between live axles and dead axles:

Live Axles:

A live axle, also known as a solid axle or beam axle, is a type of axle where the wheels on both ends of the axle are connected and rotate together as a single unit. Here are the key features and characteristics of live axles:

  1. Connected Wheel Movement: In a live axle configuration, the wheels on both ends of the axle are linked together, meaning that any movement or forces applied to one wheel will directly affect the other wheel. This connection provides equal power distribution and torque to both wheels, making it suitable for off-road and heavy-duty applications where maximum traction is required.
  2. Simple Design: Live axles have a relatively simple design, consisting of a solid beam that connects the wheels. This simplicity makes them durable and capable of withstanding heavy loads and rough terrains.
  3. Weight and Cost: Live axles tend to be heavier and bulkier compared to other axle configurations, which can impact the overall weight and fuel efficiency of the vehicle. Additionally, the manufacturing and maintenance costs of live axles can be lower due to their simpler design.
  4. Suspension: In most cases, live axles are used in conjunction with leaf spring or coil spring suspensions. The axle is typically mounted to the vehicle’s chassis using leaf springs or control arms, allowing the axle to move vertically to absorb bumps and provide a smoother ride.
  5. Off-road Capability: Live axles are commonly used in off-road vehicles, trucks, and heavy-duty applications due to their robustness, durability, and ability to deliver power to both wheels simultaneously, enhancing traction and off-road performance.

Dead Axles:

A dead axle, also known as a dummy axle or non-driven axle, is a type of axle that does not transmit power to the wheels. It is primarily used to provide support and stability to the vehicle. Here are the key features and characteristics of dead axles:

  1. Independent Wheel Movement: In a dead axle configuration, each wheel operates independently, meaning that the movement or forces applied to one wheel will not affect the other wheel. Each wheel is responsible for its own power delivery and traction.
  2. Weight Distribution: Dead axles are often used to distribute the weight of the vehicle more evenly, especially in cases where heavy loads need to be carried. By adding an extra axle without driving capability, the weight can be distributed over a larger area, reducing the load on other axles and improving stability.
  3. Steering: Dead axles are commonly used as front axles in vehicles with rear-wheel drive configurations. They provide support for the front wheels and allow for steering control. The steering is typically achieved through a separate mechanism, such as a steering linkage or a steering gear.
  4. Reduced Complexity: Dead axles are simpler in design compared to live axles since they do not have the additional components required for power transmission. This simplicity can lead to lower manufacturing and maintenance costs.
  5. Efficiency and Maneuverability: Dead axles are often used in vehicles where power delivery to all wheels is not necessary, such as trailers, certain types of buses, and some light-duty vehicles. By eliminating the power transmission components, these vehicles can achieve better fuel efficiency and improved maneuverability.

It’s important to note that the choice between live axles and dead axles depends on the specific application, vehicle type, and desired performance characteristics. Vehicle manufacturers consider factors such as load capacity, traction requirements, off-road capability, cost, and fuel efficiency when determining the appropriate axle configuration for a particular vehicle model.

axle

What are the symptoms of a failing CV joint, and how does it relate to the axle?

A CV (constant velocity) joint is an essential component of the axle assembly in many vehicles. When a CV joint starts to fail, it can exhibit several symptoms that indicate potential problems. Here’s a detailed explanation of the symptoms of a failing CV joint and its relationship to the axle:

Symptoms of a Failing CV Joint:

1. Clicking or popping sounds: One of the most common signs of a failing CV joint is a clicking or popping sound when making turns. This noise usually occurs during tight turns and may indicate worn-out or damaged CV joint bearings.

2. Grease leakage: A failing CV joint may leak grease, which can be seen as dark-colored grease splattered around the CV joint or on the inside of the wheel. Grease leakage is typically caused by a cracked or damaged CV joint boot, which allows the lubricating grease to escape and contaminants to enter.

3. Excessive vibration: A worn-out CV joint can cause vibrations, especially during acceleration. The vibrations may be felt in the steering wheel, floorboards, or even the entire vehicle. These vibrations can become more noticeable as the CV joint deteriorates further.

4. Difficulty in turning: As the CV joint wears out, it may become difficult to turn the vehicle, especially at low speeds or when making sharp turns. This symptom is often accompanied by a clicking or popping sound.

5. Uneven tire wear: A failing CV joint can lead to uneven tire wear. If the CV joint is damaged or worn, it can cause the axle to wobble or vibrate, resulting in uneven tire tread wear. This can be observed by visually inspecting the tires and noticing uneven patterns of wear.

Relationship to the Axle:

The CV joint is an integral part of the axle assembly. It connects the transmission to the wheels and allows smooth power delivery to the wheels while accommodating the up-and-down motion of the suspension. The axle shaft is responsible for transmitting torque from the transmission to the CV joints and ultimately to the wheels.

Axles contain one or more CV joints, depending on the vehicle’s drivetrain configuration. In front-wheel drive vehicles, each front axle typically has two CV joints, one inner and one outer. Rear-wheel drive and all-wheel drive vehicles may have CV joints on both the front and rear axles.

The CV joint consists of a joint housing, bearings, and internal ball bearings or rollers. It is protected by a rubber or thermoplastic CV joint boot, which seals in the grease and protects the joint from contaminants. When the CV joint fails, it can affect the axle’s ability to transmit power smoothly and result in the symptoms mentioned above.

Regular inspection and maintenance of the CV joint and axle assembly are crucial to identify and address any issues promptly. If any of the symptoms mentioned earlier are observed, it is recommended to have the vehicle inspected by a qualified mechanic to determine the exact cause and perform necessary repairs or replacements.

axle

Can you explain the importance of axle alignment for vehicle stability and handling?

Axle alignment plays a crucial role in ensuring vehicle stability and handling characteristics. Proper alignment of the axles is essential for maintaining optimal tire contact with the road surface, minimizing tire wear, maximizing traction, and promoting safe and predictable handling. Here are the key reasons why axle alignment is important:

  1. Tire Wear and Longevity:
  2. Correct axle alignment helps distribute the vehicle’s weight evenly across all four tires. When the axles are properly aligned, the tires wear evenly, reducing the risk of premature tire wear and extending their lifespan. Misaligned axles can cause uneven tire wear patterns, such as excessive wear on the inner or outer edges of the tires, leading to the need for premature tire replacement.

  3. Optimal Traction:
  4. Proper axle alignment ensures that the tires maintain optimal contact with the road surface. When the axles are aligned correctly, the tires can evenly distribute the driving forces, maximizing traction and grip. This is particularly important during acceleration, braking, and cornering, as proper alignment helps prevent tire slippage and improves overall vehicle stability.

  5. Steering Response and Stability:
  6. Axle alignment directly affects steering response and stability. When the axles are properly aligned, the vehicle responds predictably to driver inputs, providing precise and accurate steering control. Misaligned axles can lead to steering inconsistencies, such as pulling to one side or requiring constant correction, compromising vehicle stability and handling.

  7. Reduced Rolling Resistance:
  8. Proper axle alignment helps reduce rolling resistance, which is the force required to move the vehicle forward. When the axles are aligned correctly, the tires roll smoothly and effortlessly, minimizing energy loss due to friction. This can contribute to improved fuel efficiency and reduced operating costs.

  9. Vehicle Safety:
  10. Correct axle alignment is crucial for ensuring vehicle safety. Misaligned axles can affect the vehicle’s stability, especially during emergency maneuvers or sudden lane changes. Proper alignment helps maintain the intended handling characteristics of the vehicle, reducing the risk of loss of control and improving overall safety.

To achieve proper axle alignment, several key parameters are considered, including camber, toe, and caster angles. Camber refers to the vertical tilt of the wheel when viewed from the front, toe refers to the angle of the wheels in relation to each other when viewed from above, and caster refers to the angle of the steering axis in relation to vertical when viewed from the side. These alignment angles are adjusted to meet the vehicle manufacturer’s specifications and ensure optimal performance.

It’s important to note that factors such as road conditions, driving habits, and vehicle modifications can affect axle alignment over time. Regular maintenance and periodic alignment checks are recommended to ensure that the axles remain properly aligned, promoting vehicle stability, handling, and safety.

China Custom OEM CNC Machining Services Axle Parts Metal Precision Components Fabrication   with high quality China Custom OEM CNC Machining Services Axle Parts Metal Precision Components Fabrication   with high quality
editor by CX 2024-04-04